INDUSTRIAL PRODUCTION PROJECT: CHARACTERISTICS, PHASES - DUDAS - 2024

An industrial production project is an operation designed to produce large, expensive, and specialized products such as custom homes, defense weapons such as aircraft carriers and submarines, and aerospace products such as passenger jets or a space shuttle.

For manufacturers, projects abound. There is no doubt that manufacturing is growing, supply chains are becoming more complex, new requirements are emerging from daily operations, and the most successful way to navigate these waters is to design and execute projects without fail.

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Therefore, manufacturers must become experts in project management to ensure that the results are good.

Manufacturers rely on the results of their industrial production project to grow business, increase profitability, improve efficiency, accelerate cash flow, and deliver exceptional customer satisfaction.

Therefore, it is important to understand best practices to ensure success. You must start with the fundamentals, consider speed and cross-functional objectives, and finally understand the critical path.

characteristics

An industrial production project has as its main characteristic having a more structured and elaborate planning than other similar companies. This is due to the following:

- Quite intensive use of inputs and technical means.

- The same product is produced in large quantities.

- There is a large investment of financial resources.

- The work is specialized.

- At the beginning of the process, consumers or end users are recognized.

- The solution projects are applied in existing processes where there is a problem in production.

Industrial production projects are very flexible, as each project is usually significantly different from the previous one, due to size, costs and the high degree of customization of the project. An industrial production project can take an extremely long time to complete.

Unique products

An industrial production project is an operation designed to create unique but similar products. It takes advantage of common manufacturing requirements, while allowing customization in "one-of-a-kind" combinations.

One-off orders can be managed as a project. The more components of that order are common to other unique orders, the more can be manufactured, taking advantage of the manufacturing methodology.

The industrial production project is then the merger of project and manufacturing management to a level where the maximum of each can be used to the financial advantage of the company.

Phases

Identification and delimitation of the problem

The phase of delimitation of the problem or the need to solve it requires all the attention, since in a company there are many and very diverse problems.

The first thing is to raise or assume one or more requirements of the company in order to design the research strategies to be able to verify in this way that the most important one will be attended to.

Selection of alternative solutions

The next step is to use a methodology to generate new ideas. It is important to show them graphically in order to evaluate their characteristics and to be able to create the target image.

Finally, one of the proposed ideas is chosen, either for its functionality, its originality, its production cost, its effectiveness, among others.

Preliminary draft

In this phase the initial ideas are collected and the solutions adopted in each phase of the project are justified. Corresponding descriptions, rough ratings, and large-scale drawings are included. It is the general framework of the project.

Project memory

The report extends the descriptive factor expressed in the preliminary draft. It has four basic elements:

- Description of processes and activities to be executed.

- Calculations of all the modules of the project.

- Project planning and scheduling, through a diagram.

- Annexes and other considerations for carrying out the project.

Specifications

From a contractual point of view, this is the most important document in an industrial production project.

The plans indicate what must be done, while the specification shows how it must be done.

The conditions found in this type of document can be economic, material, administrative, legal, among others. It is the general framework for the implementation of the project.

Budget

It refers to a guiding document that serves to get an idea of ​​the measurements and costs of the project in general. Another way to use it is in specific phases.

Drafting the project

In the end, having collected all these documents, we proceed to write the text of the project in particular. Some considerations to take into account for this phase are the following:

- Do not use more documentation than that already obtained.

- The project must be defined without contradictions or ambiguities.

- Clearly establish the objectives and conclusion of the project.

Examples

Centralize all data

Centralizing data is truly the first step for any manufacturing company looking forward to an eventual digital transformation.

In addition, it is the first step towards any type of production automation project, since these initiatives require a lot of quality information to function properly.

Centralizing data goes beyond simply putting all the data in its place, it also means contextualizing it and making it available to everyone who needs to access it. This includes any data that is currently entered manually.

The fact that you can have all your data together in one location means that trends and opportunities can be easily spotted and adjusted.

Abrasive blast machine

The conventional method of machining a part with a lathe is a very inefficient and costly method in many respects, due to the formation of chips.

In view of these adverse and limiting characteristics of the previous conventional machining process, considerable effort has gone into the past decades to develop and refine a number of newer methods, the abrasive blast machine being one of them, which does not produce chips. like conventional machining type.

Portable Automatic Hammering Machine

A hammer is a tool or device that throws a sudden blow or impact at an object. Most hammers are hand tools used for driving nails, setting parts, forging metals, and separating objects.

Hammers vary in shape, size, and structure, depending on their purposes. Hammering is the most used industrial and construction activity. The hammering of screws, metal sheets, metal parts, etc. it takes a lot of time and effort.

So, to minimize time and effort, an automated hammering system can be built.

References

1. Wikipedia, the free encyclopedia (2019). Project manufacturing. Taken from: en.wikipedia.org.
2. Lisa Anderson (2015). 5 Best Practices for Managing Manufacturing Projects. Liquid Planner. Taken from: liquidplanner.com.
3. Skyfi Labs (2019). Latest Projects based on manufacturing. Taken from: skyfilabs.com.
4. Industrial Production Site (2016). Industrial production project. Taken from: produccionindustrialsite.wordpress.com.
5. OBS (2019). Phases to develop an industrial engineering project. Taken from: obs-edu.com.